Manual-Automatic Carton Box Die Cutting Machine with Stripping Station

SZ1200P/1300P/1500P Automatic die-chopping and creasing equipment(manual-automatic variety with stripping)

  1. Specs:

 

Model Device QMY1200P
(SZ1200P)
QMY1300P
(SZ1300P)
QMY1500P
(SZ1500P)
Max. Paper Size  mm 1200*780 1300*960 1500*1100
Min. Paper Measurement mm 350*350 four hundred*410 540*four hundred
Max. Die-reducing Size mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5500 -5500 -4500
Max. Working Stress T 300 300 300
Corrugate sheet Thickness mm 1-7 one-7 1-seven
Cardboard sheet measurement gsm 250-800 250-800 250-800
Die-slicing Precision mm ±0.five ±0.five ±0.five
Complete Electricity KW 23.five 23.5 27.5
Whole Fat kg 15500 16500 20000
General Dimension mm 8000*4230*2250 8750X4530X2245 9400X4795X2245

Functions of the equipment:
Main Characteristics:

  1. The Bobst variety minimize composition makes the chopping system motion like a scissor, it will realize a complete and less difficult minimize.
  2. Principal worm gear employs alloy copper materials, soon after the knowledgeable operator’s handbook scraping treatment and rigid regular testing, it can makes certain the driving components ten a long time daily life.
  3. The primary chains undertake imported British Renold brand, the distinctions of ten chains are much less than .2mm.
  4. The link in between equipment box and driving shaft adopts sleeve and pin structure making certain a robust connection.
    1. Pace:  

The machine adopts frequency controller to accomplish stepless velocity acceleration which can attain to 4500 occasions for every hour. For the duration of actual production, it can normally run at 3600 to 4200 occasions for every hour according to the high quality of the board. If the top quality of the paper is great, a very good operator even can operate the equipment at greatest pace.

  1. Security:

As it is revealed in the image of the device, the machine adopts  automatic paper feeding technique which retains the operator away from the die-reducing component. The mounting and adjustment of the die plate is also completed exterior of the die-reducing part with sensors and detectors at die-slicing portion to make certain that the equipment can not be started when the die-chopping plate is at adjustment status.
In addition to the sensors at die-cutting component, there are sensor or method switches at window portion to make the entire device at checking position to ensure its safety.

  1. Procedure usefulness:

There is Guy-equipment interface set up in the control panel which will demonstrates the basic safety status of the machine as nicely as malfunctions to aid the operator. Digicam is also mounted in front of the operator for him/her to keep track of the procedure standing at the shipping and delivery part.

  1. Principal Structures and Important Materials Employed
    1. 4 Primary Huge Elements:

They are: bottom station, relocating platform, higher platform and machine wall. The bottom station is made of gray forged iron -HT two hundred the moving platform is ductile iron – QT forty two-10 and the equipment wall is high quality A3 metal.

  1. Main Push:

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear kinds a transferring set to make certain stable pressure out put of not much less than three hundred tons.

The materials for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-three.

  1. Die-slicing and Creasing Portion:

The generate is transferred through crank rod to pendulum which will bring the relocating platform to shift up and down to reach die-minimize and creasing goal.
The pendulum is manufactured of large good quality ductile iron. The pendulum axis is accomplished by induction harden with floor hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 kind automated die-reducing and creasing equipment. In contrast with automated die-cutting and creasing equipment which is utilized for cardboard die-slicing, this variety of automated die-cutting and creasing machine is mostly utilised for corrugated board which demands less stress for die-chopping, in this situation very some producers have manufactured smaller sized width on the pendulum and more compact diameter on the pendulum shaft. We keep wider pendulum and greater diameter on its shaft to make our equipment last for a lengthier daily life.
The die-slicing plate employs 7 mm 75 Crl plate which has a lot more hardness and lifestyle span than the manganese plate.  

  1. Board Conveying:

It adopts three-cam intermittent positioning device to make sure the boarding conveying correct and stable.
The device uses gripper bar kind with 12A extended joints chain which is much less in weight and significantly less shock to the intermittent device underneath the precondition to make certain the toughness of the chain. The manufacturer of the chain is Renold U.K with substantial precise and top quality. .    
The Gripper bar adopts aviation aluminum with three bridge kind- light-weight in excess weight and high in toughness.

  1. CZPT Portion

The electrical areas are developed and assembled in accordance to the CZPTpean CE common and utilizes planet wide recognized model products.

  1. Installation of Die

The die mounting and dismounting adopts side withdrawing methods which time saving and simple for procedure.
There are two ways for the fixation of the die-both by bolt or clippers which are subject to customer’s guidance.
The chase locking is pneumatic which is simple, convenient and reliable.

  1. Unique Characters of Our Device:
    1. Clever And Particular Entrance Lay Design and style:

In comparison with the card board sheet, the corrugated board has a lot more toughness. If the corrugated board abnormally reaches to the entrance lay, it will harm the entrance lay and the gripper bar when the front lay reaches to its maximum place.
CZPTly the producers will set up sensors on this component to quit the device when the paper is fed abnormally to the front lay. Nonetheless, when the machine is managing at the large velocity, the inertia will bring the machine to operate for a although to make the front lay to its optimum point and then also hurt the front lay and the gripper bar.
Our particular design and style is that when the abnormal board feeding happens and becoming detected, the front lay can never ever reaches to its greatest position which makes cost-free from front lay and gripper bar damages because of abnormal paper feeding.
As it is our particular design, so there is no photo to be demonstrated listed here.

  1. Automobile-Manual Switching System

The Feeding program for this kind of machine can do auto and guide. When the sheet condition is great, you can use car-purpose. When the shape of the sheet is not excellent, you can use guide function and do sheet feeding manually.  
When the sheet is not excellent in form, you can open the rear beam and lift up the feeder to do manual feeding.  

  1. Stripping Component  

 (a) The machine is 50 percent striping which can strip off a few – edge waste and middle holes of the board.
 (b) There are upper chase, center chase and decrease chase the place the male, elastic block and
feminine die are put to strip off the waste.              

  1. Configurations:
Name Manufacturer and Origin Remarks
CZPT SKF Swiss Important portion
IKO Japan or HangCZPT, China Not essential part
Chain Renold U.K Main Chain ( Discrepancy of considerably less than .two mm for for each 10 chains of equipment chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Photo CZPT Change Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Primary Motor Siemens Joint Enterprise
PLC Delta, ZheJiang  
Male-machine Interface Delta  
Pneumatic Elements Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and supply CPG ZheJiang  

 
 

Manual-Automatic Carton Box Die Cutting Machine with Stripping Station

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